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We Provide Rolling Mill and Grinder Chatter Solutions. Today's global economy means aggressive competition and no manufacturer can afford quality issues such as Rolling Mill and Roll Grinder Chatter, Flutter, or Barring which result in increased conversion costs, lost production, and loss of customer confidence.Due to the complexity of the rolling and grinding …
An analysis of rolling mill chatter was performed for the purpose of identifying characteristics of the vibrations and to determine any dependency on the rolling schedule. In particular, a stability criterion for the critical rolling speed is used to predict the maximum rolling speed without chatter instability on schedules from a 5 stand ...
Zheng et al. (2017) established a spatial vibration model of a six-high cold strip rolling mill based on multi-body transfer matrix method, and demonstrated the vibration characteristics of the mill. Recently, several attempts have been made to analyze chatter characteristics in tandem rolling mills, especially the effect of friction on vibration.
Rolling mill vibration is a coupling vibration among mechanical, electrical, hydraulic, and rolling interfacial subsystem. 5 Presently, vibration is mainly suppressed by adjusting rolling mill parameters by installing vibration dampers, 6 improving the quality of the grinding roll, 7,8 changing the emulsion lubrication characteristics, 9,10 or ...
Vibration Analysis in New York. Vibration Analysis is a key component of a solid Condition Based Monitoring program and is often referred to as Predictive Maintenance. When applied to industrial or maintenance environments, Vibration Analysis aims to reduce costs and downtime by detecting equipment faults. Most commonly, Vibration Analysis is ...
A rolling mill driving system is a multiple degree of a freedom torsional vibration system [].The torsional vibration of a driving system causes the rolling speed to change dynamically, providing instability factors at rolling interface and impacting the strip quality [2, 3].Therefore, it is necessary to explore the torsional vibration caused by the structural …
Vibration analysis is used primarily on rotating equipment such as steam and gas turbines, pumps, motors, compressors, paper machines, rolling mills, machine tools and gearboxes. Vibration analysis is used to determine the operating and mechanical condition of equipment. A
In a cold rolling mill, the process data recording system ibaPDA has been used for process data analysis, but the vibration measurement data was evaluated separately. With ibaInSpectra as add-on to the ibaPDA system, …
Cold rolling plays a crucial role in flat steel production. In recent years, it has become extremely difficult to ignore the existence of chatter, also called "ghost vibration" by operators who work in milling plants [], which restricts the quality and efficiency of strip production.Fig. 1 shows the layout of a tandem cold rolling process. Mill vibration often …
The results would provide a theoretical reference for control and analysis of rolling mill vibration in engineering practice. Keywords: strip vibration, main drive system, torsional vibration, continuous-discrete coupled vibration model, modified iteration method. 1. …
In the rolling process, rolling mill vibration is an inevitable problem, which causes vibration of steel strips and wears the parts of rolling mills [1–3]. Therefore, studying rolling mill vibration and put forward vibration suppression methods are beneficial to improve the service life of rolling mill parts and surface quality of rolled pieces.
Benhafsi Y. The use of vibration analysis tools to solve chatter problems on rolling mills and roll grinding machines. Proc. of Steel Rolling 2006, the 9th International and 4th European Conference, France, 2006.
The presence of several rolls in cluster cold rolling mills makes on-line vibration monitoring and failure analysis difficult. The dynamic behaviour of rolls strongly depends on the rolling ...
In the vibration analysis of rolling mill rolls, many theories and practices have shown that the rolling force is the key factor affecting the vibration of the system. It is directly related to the research and analysis of the vibration characteristics of rolling mill rolls regardless of whether modeling is reasonable [13, 14].
Considering the unstable oscillation in the rolling process caused by the lubrication conditions change, a dynamic rolling process model considering the nonlinear friction is built using the Bland-Ford-Hill rolling force model. In addition, based on the structure model which can characterize the coupling vibration of rolling mill, and taking the dynamic variations of …
In this work, vibration analysis of r olling element bearings (REBs) defects is studied. The REBs are the most widely used mechanical parts in rotating machinery under high load and high rotational speeds. When the defect in a rolling element comes into contact with another element surface, an impact force is generated which is resulting in an impulsive response of the bearing.
Yang et al. [3], for vertical vibration analysis of a cold rolling mill with four rolls, used a single degree of freedom vertical vibration system and for contact between work roll and backup roll ...
The analysis of rolling mill vibrations is usually limited to simple planar or low DOF vibrations. In reality, however, rolling mill vibrations take place in six DOF leading to spatial behaviors ...
We specialise particularly in the solution of such problems in the metals industry and have many years in-depth experience in the analysis and solution of rolling mill and roll grinder chatter vibration. We have also developed a range of on-line monitoring systems for permanent application to such machinery.
Analyzing the recorded vibration signals on the office-based analysis system. Mill ... ^ ° faults on the outer-race of a rolling-element located in the 200 to 500 Hz range, fault than detecting discrete rrequen- bearing. ... The case stories that follow show how detailed vibration-analysis can be used to obtain a greater understanding of the ...
Vibration Based Condition Monitoring of Rolling Mill V inod D.TIrpude, Jayant P.Modak, Girish D. Mehta Abstract: All over the India, most of the processing industries are involved with rolling operations for steel and alloyed materials. To …
and 150Hz, is a self-excited vibration phenomena typically occurring in the rear stands of tandem cold mills. It can produce significant gauge variations and even cause strip breaks. 3rd octave mill chatter is characterized by a quickly diverging vertical vibration of the rolls for specific rolling conditions (material, mill speed, forces,
The existing modeling and analysis of rolling mills have been conducted by considering a single-vibration direction, such as vertical vibration, horizontal vibration, or torsional vibration; this makes it impossible to accurately capture the characteristics of the rolling process and fully explain the complex phenomena that occur during vibration.
The rolling mill vibration not only seriously causes the strip thickness heterogeneity, but also damages the rolling mill equipment and its electrical components. Existing vibration suppression methods are passive and mainly tune mechanical, hydraulic, electrical and rolling process parameters. A new active vibration suppression method was …
The elastic deformation of rolling mill elements during the rolling process is important. By knowing the displacement of rolls, the optimum gap between the work rolls can be calculated. In present research, a vibration model with two degrees of freedom is proposed for a cold sheet rolling mill and the stiffness parameters of different mill elements are calculated. A …
condition during start-ups, shutdowns and normal operation. Vibration analysis is used primarily on rotating equipment such as steam and gas turbines, pumps, motors, compressors, paper machines, rolling mills, machine tools and gearboxes. Vibration analysis is used to determine the operating and mechanical condition of equipment. A
The parameters of the rolling mill are as follows: the diameter of roll is 120 mm, the length of roll is 90 mm, the rotation of main motor is 18 r/min, the maximum rolling force is 12 tons, the vibration sensor is YS8202 acceleration sensor, the pressure sensor model is HZC-01 to measure the rolling force, and the torque sensor model is BHF350 ...
An effective dynamic model is the basis for studying rolling mill vibration. Through analyzing characteristics of different types of vibration, a coupling vibration structure model is established, in which vertical vibration, horizontal vibration, and torsional vibration can be well indicated. In addition, based on the Bland-Ford-Hill rolling force model, a dynamic rolling process model is ...
Vibration Based Condition Monitoring of Rolling Mill V inod D.TIrpude, Jayant P.Modak, Girish D. Mehta Abstract: All over the India, most of the processing industries are involved with rolling operations for steel and alloyed materials. To perform these operations, rolling mills are used. ...
Vibration analysis of a Sendzimir cold rolling mill and bearing fault detection E Brusa, L Lemma, and D Benasciutti Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 2009 224 : 8, 1645-1654