2. Mill Shell: main chamber where ore particles are broken due to tumbling action of the mill. 3. Grate: screen, which allows the ground ore particles and water to pass through in the form of slurry. 4. Pulp lifter: lifts the slurry, which …
The mill was fitted with two exchangeable discharge end-plates, allowing for overflow or grate discharge operation. The dry ore entered the mill through a variable speed conveyor belt at a fixed rate of 1 kg/min (0.06 t/h).
This invention is directed to an improved rotary grinding mill such as a ball mill, rod mill or an autogenous mill, having an improved arrangement wherein the usual "overflow" or "grate discharge" arrangements are dispensed with in favor of an annular array of lifter segments providing a diaphragm having a radial clearance from the mill shell, being spaced from the …
To explore three dimensional slurry flow in a SAG mill, including discharge through the grates and flow in the pulp chamber, we use a pilot scale Hardinge 6 ft (D) × 2 ft (L) (1.8 m × 0.6 m) mill. The model contains the complete mill geometry including the feed end, the main/belly/circumferential lifters, the end wall lifters, the grate, the ...
Discharge End Designs. Historically the grate discharge has been a design option in grinding mills. With the introduction of wet autogenous and semi-autogenous mills, this type design is used exclusively. The discharge end of this mill must incorporate some method of conveying the pulp to the outside of the mill.
A 1-way coupled DEM + SPH method has also been used to predict slurry discharge through the grates and flow along the pulp lifters in a Hardinge pilot mill Morrison, 2011, 2012).
® discharge grates have flexibility in size, shape and location of apertures. Options range from small multiple apertures per grate to large AG/SAG mill applications, with integrated reinforcement for structural integrity and open pebble ports for maximum open area.
(1) Rao Latchireddi, (1) Raj K Rajamani and (2)Sanjeeva Latchireddi. (1) University of Utah, (2) EE-Mill Solution LLC, USA.
the wet ball mill is a horizontal cylinder rotating device, outer drive gear, two warehouses, grate type ball mill … grate discharge. The advantage of wet ball mill. internal diagram of a trunion overflow wet typw ball mill …
Grate Discharge Mill. In the grate discharge mill, Fig. 1.4b, a diaphragm in the form of a grating confines the ball charge to one end of the mill and the space between the diaphragm and the other end of the mill houses a scoop for the removal of the ground material. The raw material is fed in through a hollow trunnion at the entrance end of ...
Mill Type Overview. Three types of mill design are common. The Overflow Discharge mill is best suited for fine grinding to 75 – 106 microns.; The Diaphram or Grate Discharge mill keeps coarse particles within the mill for additional grinding and typically used for grinds to 150 – 250 microns.; The Center-Periphery Discharge mill has feed reporting from both ends and the …
Bradken Bullnose®discharge cones Manufactured from superior composite wear materials to extend wear life of the liners and reduce the overall weight by 40% over steel products.Bullnose® discharge cone system reduces the relining times by 50% to maximise mill availability. Discharge grate slot analysis is carried out across all grate designs to optimize open area, …
Grate discharge Dry Grate discharge Wet Overflow discharge Wet Figure 8.5 Effect of mill filling on power draft for ball mills. The data is taken from Rexnord Process Machinery Reference Manual, Rexnord Process Machinery Division, Milwaukee, 1976 The effect of varying mill speed on the power drawn by the mill is shown graphically in Figure 8.4
A pulp lifter for a grate discharge mill used primarily in mining operations. The lifter comprises a plurality of chambers which radiate outwards. Each chamber comprises a transitional compartment (2) having apertures (19) into which the slurry enters and a collection compartment (21) to which the slurry passes. When the pulp lifter rotates, the slurry cannot flow back but …
Outotec has designed, manufactured and installed over 8,000 ball and pebble mills all over the world for a wide range of applications. Some of those applications are grate discharge, peripheral discharge, dry grinding, special length to diameter ratio, high temperature milling oprations and more.
The Bradken Vortex® Discharge System: Provides superior discharge performance for SAG and AG mills. Is ideally suited to high throughput, high solids discharge mills. Increases ore throughputs. Increases pulp lifter wear life. Our one-piece Super Vortex® Grates cover the full depth of the charge to maximize grate open area and mill throughput ...
The discharge system of a mill is the most complex and time-consuming part of the mill to reline. The new Megaliner™ for discharge systems integrates dischargers, grates, lifter bars and filling segments in one unit, reducing the number of components used by as much as up to 70%. This can cut your installation time in half.
mill grate box Prior art date Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.) ... At the mill discharge side an annular partition 20 segregates the reducing or grinding zone 21 from the lifter ...
Poutanen says the new Discharge End Megaliner can be applied to any type of grate discharge mill – there is no prerequisite for Megaliner liners in the shell and feed end, for example – as long as there is a wide enough trunnion opening to remove and replace the liners, and a liner handler of sufficient capacity.
discharge pump (grate and pulp lifters) operates. The essential function of a pulp lifter is to transport the broken material and slurry from the discharge grate out of the mill. Hence, the design optimisation of pulp lifters affects not only the energy efficiency and throughput of autogenous grinding/semi-autogenous (AG/SAG) grinding
The grate, peripheral discharge trunnion supported mill and the grate, open-ended discharge shell supported mill both have inherent structural limitations which makes their commercial application limited. The commercially viable and industry accepted alternate is a grate discharge trunnion supported mill or a grate discharge shell supported ...
Discharge grates play an important role in determining the performance of autogenous, semi-autogenous and grate discharge ball mills. The flow capacity (grinding capacity) of …
Types of Ball Mill dry grinding ball mill and wet grinding ball mill; grate discharge ball mill and overflow ball mill. Applications mining, chemical, glass, ceramics, etc. Suitable Materials Cement, silicate products, new building materials, refractory materials, fertilizers, mineral processing, and glass-ceramics.
The Grate Discharge Mill permits a quick discharge of the finished material into the classifier which makes the desired mesh size separation and …
There are various types used in the mill discharge grates, which are made of concentrically arranged with the gaps of the rings. In particular the known discharge grid tube mill (RF patent No. 2014129, 1991, ed. mon. No. 1759467, 1990), consisting of the split spacer bars rings located freely in one another between the limiters that prevent ...
SAG mill: The SAG mill adopts a self-return device to realize the discharge of the mill. Ball mill: There are many types of ball mills, mainly including overflow ball mills and grate ball mills. Rod mill: The rod mill does not use grid plates to discharge ore. There are only two types: overflow type and open-mouth type.
Slurry flow, including flow through the charge in the grinding chamber, through the discharge grates, along the pulp lifters and its discharge from the mill is an important contributor to the ...
Grate ball mill discharge side cover 1.Grate liner 2.Bearing inner sleeve 3.Quill shaft 4.Skip-shape liner 5.Central liner 6.Steel bars 7.Drill key. Different of feeding device of grate ball mill. 1. The feeders of ball mill are: drum type, worm type and combined type, and their structures are shown as (a), (b) and (c) in the figure.
The discharge grate plate of the ball mill directly affects the grinding effect of the ball mill, but the current discharge grate plate is often seriously blocked, which leads to problems such as smaller ventilation area, poor ventilation and over grinding of the ball mill, affecting the normal operation of the ball mill. Therefore, Fodamon engineer optimized and transformed the …
The discharge grate plate of the ball mill directly affects the grinding effect of the ball mill, but the current discharge grate plate is often seriously blocked, which leads to problems such as smaller ventilation…